Material Planning and Logistics by MPL Material Planning, Logistics on Prezi

Material Planning and Logistics. MPL Material Planning, Logistics. Comments ( 0 ) Please log in to add your comment. Transcript of Material Planning and Logistics. Material Planning and Logistics 03/19/14 Supply Chain Management Supply Management Logistics Production Material (Inbound) Vehicle (Outbound) Operations Staff Bill of Material Production and Material Planning Material Flow / Packaging Engineering Systems Planning Plant Assembly Powertrain Stamping. Purchasing Makes ALL sourcing decisions (with input from MP&L) MP&L- North America Buy Overview 2013 Logistics Buy - Inbound ($1.6 billion) - Outbound ($1.8 billion) Production Inventory Buy - $55 billion. Volume - 3,192,000 Vehicles. Role of Material Planning & Logistics Global MP&L/ PS&L Organization Chart Role of Material Planning & Logistics Michigan Assembly Focus, C-Max Chicago Assembly Taurus, Explorer , MKS Ohio Assembly Econoline Van Dearborn Truck F-150 Kansas City Assembly F-150, Transit Van Louisville Assembly Escape Kentucky Truck F-250, F-350, F-450, F550 Oakville Assembly Flex, Edge, MKT, MKX Hermosillo Assembly Fusion, MKZ Flat Rock Assembly Mustang, Fusion Cuautitlan Assembly Fiesta. North America Assembly Plants How does this relate to purchasing? Manufacturing Support Centers, non-production part purchases, non-standard vehicle movement. Warehousing Cycle Checking Engineering Change Vehicle Scheduling Power Train Operations Stamping Business Unit Engine Transmission/ Axle Windsor Engine 5.4 L, 6.8L Dearborn Engine 2.0 L Lima Engine 3.5 L, 3.7 L Cleveland Engine 3.5L, 3.7 L Romeo Engine 4.6 L, 5.8 L, 6.2 L Essex Engine 5.0 L Chihuahua Engine 2.0 L, 2.5 L, 6.7 L Diesel. Van Dyke Transmission 6F35N, 6F50/55 Sharonville Transmission 5R110W, 6R140 Livonia Transmission 6R80, 4R75E Rawsonville Component Sterling Axle. Walton Hills Stamping. Line- Feed How does this effect purchasing? Short term repairs, Equipment breakdowns Supplier North American Material Logistics North American Vehicle Logistics How does this effect purchasing? Rack and dunnage purchase and maintenance and Development of commercial pricing Agreements, Purchase of material flow equipment, and Manufacturing Support Centers. Material Flow and Packaging Engineering North American Assembly Manage supplier delivery rating, MMOG compliance, returnable container management, inventory management, and facilitate recovery plans to mitigate supply risk of production losses Supply Chain Management BOM for New & Current Products and Part Release Supplier Resourcing & Coordination of Engineering Changes. Main point of contact on supplier release. Program and Pre-Production Management Engineering and marketing product definition. Sales and Customer Requirements. Capacity Requirements, Production Schedules, and Material Release Requirements. New Products & Engineering Changes North American Sales and Production Management What is purchasing's role? Supplier technical assistance, bailment, in-line vehicle sequencing, premium transportation What is Purchasing's role? Capacity planning negotiations & supplier constraint resolution. What is Purchasing's role? Initial part sourcing/ re-sourcing. Gartner 2013 Supply Chain Top 25 Material Planning & Logistics MP&L Training Worldwide Engineering Release (WERS) BOM Auditing (Empress) Vehicle Special Order (eVSO) Global Prototype Inventory Requisitioning & Scheduling (GPIRS) Master Part Number Registry (MPNR) Scrapping & Reporting System (eSRS) Custom Applications Supplier Performance Rating- Global (Super G) Centralized Outbound Payment Authorization & Control (COPAC) Common Material Management System (CMMS) Manufacturing Vehicle Parts Repository(MVP) Material Freight Payment Data Warehouse What is Purchasing's Role ? Software Purchase and maintenance, third party system training. Systems Planning and Implementation What is Purchasing's role? Current and future sourcing/ resourcing, warehousing, and carrier delivery quality program. What is Purchasing's role? Current and future model transportation sourcing/ resourcing. Forecast and engineer material flow facilities and equipment solutions, component packaging strategy, forecasting and procurement.